Industrial Solar — Tamil Nadu

Industrial Solar Power Plants in Chennai.

Tamil Nadu charges industries on TANGEDCO's LT tariff at Rs 7.50 per unit. HT-connected factories pay Rs 6.75/unit — plus demand charges of Rs 550 per kVA per month. A correctly sized rooftop solar plant eliminates 60–80% of your energy charge for 25 years, with a 4–5 year payback and 40% accelerated depreciation benefit from Year 1.

50 kW

Minimum System Size

5 MW

Maximum System Size

4–5 Yrs

CAPEX Payback

40%

Accelerated Depreciation

25+

Years System Life

The Business Case

Why Tamil Nadu Factories Are Going Solar Now — and What It Costs to Wait.

TNERC has revised TANGEDCO tariffs annually. A factory consuming 30,000 units/month pays approximately Rs 2,25,000 every month — Rs 27,00,000 per year — to TANGEDCO alone. Solar locks out 60–70% of that forever.

The Cost of Waiting

  • TNERC tariff rises every 1–2 years. Each hike is permanent and compounding.
  • Demand charges (Rs 550/kVA/month for HT) add a fixed monthly burden beyond unit consumption.
  • DG fuel costs add an extra layer when the grid fails.
  • July 2025 revision added another 3.16% — with no ceiling and no notice.

What Solar Fixes

  • Solar generation cost is effectively zero for 25 years. No tariff escalation ever.
  • Daytime grid consumption drops 60–80%, reducing both energy and demand charges.
  • Hybrid systems eliminate DG dependency during power cuts.
  • The tariff you lock out today stays locked out for 25 years.

What Heliostrom Does Differently

  • We design against your 12-month consumption data — not a generic system size.
  • We account for demand charge reduction — a saving most installers never show.
  • Fixed-price proposal. No post-installation surprises.
  • MNRE approved. TANGEDCO paperwork fully managed.
System Specifications

From 50 kW to 5 MW. Every System Engineered for Your Load Profile.

Below is a reference guide for typical industrial users in Tamil Nadu. Costs are based on TANGEDCO LT industrial tariff of Rs 7.50/unit and 300+ annual sunny days in Chennai.

System SizeTypical IndustryDaily GenerationRoof AreaAnnual SavingCAPEX Cost
50 kW
SME / Printing unit200–220 units~400 sq. mRs 15–18 L/yrRs 32–40 Lakhs
100 kW
Auto ancillary / Medium factory400–440 units~800 sq. mRs 30–36 L/yrRs 62–75 Lakhs
200 kWPopular
Textile / Pharma / Food800–880 units~1,600 sq. mRs 60–72 L/yrRs 1.2–1.5 Cr
500 kW
Large manufacturer / Cold storage2,000–2,200 units~4,000 sq. mRs 1.5–1.8 Cr/yrRs 3–3.5 Crores
1 MW+
Large industrial / SEZ4,000+ units~8,000 sq. m+Rs 3 Cr+/yrRs 5.5–7 Crores

Solar Panels

  • Mono-PERC and TOPCon technology, 540–600 Wp panels
  • Bifacial panels for east-west or ground-mounted applications
  • 25-year linear performance warranty from Tier-1 manufacturers
  • Temperature coefficient: 0.35%/°C — suited for Chennai heat
  • IEC 61215 and IEC 61730 certified

Inverters & Monitoring

  • String inverters for 50–200 kW systems — individual string monitoring
  • Central inverters for 500 kW+ — lower cost per kW
  • SCADA-compatible monitoring with real-time energy dashboard
  • Grid synchronisation and anti-islanding protection (IEEE 1547)
  • Optional DG synchronisation for uninterrupted plant operations

Structure & Balance of System

  • Hot-dip galvanised GI or aluminium structures per rooftop capacity
  • DC underground cabling for neat layouts and reduced cable losses
  • Earthing system designed per IS 3043
  • Lightning protection array for all industrial systems
  • AMC with 24/7 remote monitoring and annual thermographic inspection
Financial Models

CAPEX or OPEX. Two Ways to Go Solar. Both Work.

Most factories prefer CAPEX for ownership and the depreciation benefit. The OPEX model suits companies with constrained capital budgets or those wanting zero asset responsibility.

Recommended for most factories

CAPEX Model

Own the system. Keep 100% of savings.

System ownershipYou own it from Day 1
Upfront investmentFull cost (solar loans available)
Monthly paymentsNone — all savings are yours
40% Accelerated DepreciationYES — Year 1 under Sec. 32 IT Act
Effective payback3–4 years after AD benefit
Best forFactories with capital and tax liability
Zero upfront investment

OPEX / PPA Model

Buy the power, not the system.

System ownershipDeveloper owns. You buy power.
Upfront investmentZero
Monthly paymentsFixed per-unit rate below TANGEDCO
40% Accelerated DepreciationNo — stays with the developer
Savings startMonth 1 — no payback period
Best forCompanies prioritising capital preservation
40% Accelerated Depreciation — Year 1 Example

200 kW System — Rs 1.35 Crore Investment

Under Section 32 of the Income Tax Act, renewable energy assets can claim 40% of asset value as depreciation in Year 1.

Standard Depreciation (10%)

Year 1 depreciation claim

Rs 13.5 Lakhs

Tax saved at 25% corporate rate

Rs 3.38 Lakhs

Effective system cost

Rs 1.32 Crores

Accelerated Depreciation (40%)

Year 1 depreciation claim

Rs 54 Lakhs

Tax saved at 25% corporate rate

Rs 13.5 Lakhs

Effective system cost

Rs 1.22 Crores

Additional saving with AD vs Standard

Rs 10.12 L

Extra tax benefit in Year 1 alone

Illustrative at 25% corporate tax rate. Consult your CA for project-specific planning. Heliostrom provides full documentation support.

Industries We Serve

Every Industry Type Has a Different Load Profile. We Design for Yours.

Heliostrom has installed solar for diverse industry types across Tamil Nadu. Here is how solar performs across the most common sectors.

Textile / Garment

High daytime load aligns with solar generation hours

System size200 kW – 1 MW
Annual savingRs 60L – Rs 3 Cr
Avg payback4–5 years

Auto Component / Engineering

2–3 shifts. Solar covers day-shift consumption effectively.

System size100 kW – 500 kW
Annual savingRs 30L – Rs 1.5 Cr
Avg payback4–5 years

Food Processing / Cold Storage

Hybrid + battery eliminates DG dependency

System size100 kW – 1 MW
Annual savingRs 35L – Rs 2.5 Cr
Avg payback5–6 years

Pharma / Chemical

Critical process load. Hybrid + DG sync eliminates downtime.

System size200 kW – 2 MW
Annual savingRs 60L – Rs 5 Cr
Avg payback5–6 years

Printing / Packaging

Strong daytime consumption match. Fastest payback category.

System size50 kW – 200 kW
Annual savingRs 15L – Rs 60L
Avg payback4–4.5 years

Warehousing / Logistics

Large flat roof areas ideal for maximising panel count.

System size100 kW – 500 kW
Annual savingRs 30L – Rs 1.5 Cr
Avg payback4–5 years

Engineering / Medical Colleges

Day-time institutional load aligns with solar peak.

System size50 kW – 300 kW
Annual savingRs 15L – Rs 90L
Avg payback4–5 years
ROI Case Studies

Three Projects. Exact Figures. No Guesswork.

Based on projects completed by Heliostrom for industrial clients in Tamil Nadu. All savings figures are based on actual monthly generation data compared against pre-solar EB bills.

Auto Component Manufacturer

Ambattur Industrial Estate, Chennai

150 kW On-Grid

Before solar

Rs 4,65,000/mo

After solar

Rs 3,12,000/mo

Monthly saving: Rs 1,53,000/mo

Annual savingRs 18.36 Lakhs/yr
System costRs 92 Lakhs
Payback period4.5 years
AD benefit Year 1Rs 9.2 Lakhs

"No production shutdown. Installed in 3 working days on metal shed."

Food Processing Unit

Sriperumbudur

300 kW Hybrid

Before solar

Rs 8,25,000/mo

After solar

Rs 5,58,000/mo

Monthly saving: Rs 2,67,000/mo

Annual savingRs 32 Lakhs/yr
System costRs 2.1 Crores
Payback period5.2 years
AD benefit Year 1Rs 21 Lakhs

"Battery handles grid transitions. DG fuel saved: Rs 4.5 L/yr additionally."

Textile Manufacturing Unit

Tiruppur

500 kW On-Grid

Before solar

Rs 16,50,000/mo

After solar

Rs 12,00,000/mo

Monthly saving: Rs 4,50,000/mo

Annual savingRs 54 Lakhs/yr
System costRs 3.1 Crores
Payback period4.3 years
AD benefit Year 1Rs 31 Lakhs

"Per-unit production cost dropped Rs 0.23 — direct competitive advantage."

Project Process

Survey to Energisation. How Heliostrom Executes an Industrial Solar Project.

Stage 01

Industrial Site Assessment

Within 3 days of enquiry

Our engineer visits your facility. 12-month EB bill analysis, connected load list, shift pattern study, rooftop structural assessment, shading analysis, and preliminary system sizing. Free. No commitment.

Stage 02

Engineering and Proposal

3–5 days post-survey

Detailed system design: panel layout, inverter selection, cabling route, earthing design, month-by-month savings table, CAPEX vs OPEX comparison, ROI and payback specific to your factory.

Stage 03

TANGEDCO and TEDA Approval

2–4 weeks (TANGEDCO timeline)

For systems above 20 kW, TANGEDCO technical approval is required. Heliostrom prepares and submits the complete application and follows up to receive approval. You do not visit any office.

Stage 04

Installation and Commissioning

5–15 days on-site

Structure fabrication and installation. Panel mounting. Inverter and electrical works. SCADA monitoring setup. Load testing and performance verification before handover.

Stage 05

Net Meter and Energisation

2–4 weeks post-installation

TANGEDCO net meter application submitted and followed up by Heliostrom. Bi-directional meter installation enables export of surplus generation to grid under TNERC Regulation 2021.

Ready to Cut Your Factory's EB Bill?

Get a free industrial site assessment. Our engineer visits your facility, analyses your consumption data, and provides a site-specific ROI proposal — at no cost and no commitment.

MNRE Approved Installer
CAPEX & OPEX Available
40% Accelerated Depreciation
500+ Installations Tamil Nadu
FAQ

Frequently Asked Questions

Everything you need to know about industrial solar — finances, regulations, installation, and operations.

Still have questions?

Our industrial solar engineers are available Mon–Sat, 9 AM to 6 PM.

Call +91 95516 87608

Industrial areas served

Ambattur · Sriperumbudur · Sipcot Gummidipoondi · Maraimalai Nagar · Oragadam · Guindy Industrial Estate · Coimbatore · Tiruppur · Madurai · Salem · Trichy · Hosur · Ranipet

Heliostrom installs industrial rooftop solar power plants across Chennai, Ambattur, Sriperumbudur, Coimbatore, Tiruppur, Madurai, Salem, Trichy and all major industrial corridors in Tamil Nadu. Auto ancillary, textile, pharma, food processing, engineering, packaging, and logistics industries served. MNRE approved. TANGEDCO net metering. CAPEX and OPEX models.